The pressure in the lubrication system is generated by a gear oil pump installed in the engine oil sump at the front of the cylinder block and driven by a chain drive from the crankshaft

Oil pump drive: 1 - oil pump drive chain, 2 - oil pump, 3 - oil pump drive sprocket

The pump draws oil from the engine oil sump through an oil receiver with a strainer and then through a full-flow oil filter with a porous paper filter element to the main oil line located in the body of the cylinder block on the left side.

The channels for supplying oil to the main bearings of the crankshaft depart from the main line.

Oil is supplied to the connecting rod bearings through channels made in the body of the crankshaft.

A channel for supplying oil to the camshafts departs from the main oil line.

To lubricate the camshaft bearings, oil from the vertical channel through a radial hole in the neck of the third bearing flows through a hollow bolt into the axial hole of the rocker arm axis, through which it is distributed between the remaining camshaft bearings and the rocker arms of the valve drive.

The camshaft cams are lubricated with oil sprayed through holes in the rocker arms.

From the head of the block, excess oil is drained into the oil sump through vertical drainage channels.

Removing and installing the oil pump

Tools will be required: socket heads for 10, 13, 16, 18, Torx E8, E14, a four-sided wrench, a set of screwdrivers, a retainer for setting the TDC, a camshaft retainer, engine oil, an oil drain container.

We drain the oil from the oil pan (article - Changing the oil and filter of the Renault Duster engine)

Removing the oil pan (article - Replacing the Renault Duster engine pan gasket)

Repair of the oil pump and its drive Renault Duster

We unscrew the two bolts of the oil pump

Repair of the oil pump and its drive Renault Duster

Bolts have different lengths

Repair of the oil pump and its drive Renault Duster

Lower the pump a little

Repair of the oil pump and its drive Renault Duster

Remove the chain from the pump sprocket.

Install the parts in reverse order.

Tighten the oil pump bolts to 25 Nm.

Replacing the oil pump drive chain and gear

We install the car on a lift or inspection ditch

We drain the oil from the engine oil sump (article - Changing the oil and filter of the Renault Duster engine)

We remove the auxiliary drive belt (article - Checking and replacing the Renault Duster auxiliary drive belt)

We remove the timing belt (article - Checking and replacing the timing belt of a Renault Duster car)

Remove the oil pan (Replacing the Renault Duster engine pan gasket)

Remove the oil pump as described above.

Repair of the oil pump and its drive Renault Duster

Remove the crankshaft gear

Repair of the oil pump and its drive Renault Duster

We unscrew the bolts of the crankshaft front cover

Repair of the oil pump and its drive Renault Duster

Pry off the front cover of the crankshaft with a screwdriver

Repair of the oil pump and its drive Renault Duster

Remove the cover

Repair of the oil pump and its drive Renault Duster

Remove the pump drive chain

Repair of the oil pump and its drive Renault Duster

Remove the oil pump drive gear

Install the parts in reverse order.

Repair of the oil pump and its drive Renault Duster

Before installing the front cover of the crankshaft, we clean the mating surfaces of the cylinder block

Repair of the oil pump and its drive Renault Duster

Cleaning the lid from sealant residue

We apply sealant to the mating surface of the front cover of the crankshaft and install the cover.

Oil pump detection and repair

Tools will be required: socket heads 10, 13, Torx E8, square wrench, engine oil, oil drain container, special sealant, wrench 8, pliers, metal ruler, a set of flat feelers.

K4M engine oil pump: 1 - driven gear, 2 - pump housing, 3 - housing cover with oil receiver

Remove the oil pump, as described at the beginning of the article

Drain the oil from the pump

Repair of the oil pump and its drive Renault Duster

We unscrew the five bolts securing the oil pump cover

Repair of the oil pump and its drive Renault Duster

Remove the oil pump cover.

Remove the spring retainer of the pressure reducing valve

Repair of the oil pump and its drive Renault Duster

Reducing valve spring is preloaded.

Remove the latch carefully, holding the spring stop.

Repair of the oil pump and its drive Renault Duster

Removing the spring stop

Repair of the oil pump and its drive Renault Duster

Remove the spring

Repair of the oil pump and its drive Renault Duster

Remove the pressure reducing valve plunger

Measuring the radial clearance between the gears and the pump housing

Repair of the oil pump and its drive Renault Duster

The gap should be 0.110-0.249 mm.

Repair of the oil pump and its drive Renault Duster

We measure the axial clearance of the gears. It should be equal to 0.020-0.086 mm.

If the measured clearances are out of specification, replace the housing or pump assembly.

We wash the pump housing and parts.

We remove deposits from the internal cavities of the pump.

Repair of the oil pump and its drive Renault Duster

Inspecting the pump housing and cover.

In the presence of cracks, scratches, casting defects, damage to the threaded holes, we replace the housing or the pump assembly.

Check the pressure reducing valve spring for permanent deformation and bending.

We replace the damaged spring.

Repair of the oil pump and its drive Renault Duster

Check the gears for metal chipping, scuffing and tooth wear.

Assemble the pump in reverse order.