Checking the brake mechanisms

Brake mechanism: 1 - brake caliper; 2 - brake disc; 3 - pad retainer; 4 - guide bolt; 5 - brake pad; 6 - brake shoe gasket
Brake mechanism: 1 - guide bolt; 2 - bleed valve; 3 - guide rod; 4 - dust boot; 5 - caliper mounting bolt; 6 - washer; 7 - caliper bracket; 8 - caliper; 9 - piston seal; 10 - piston; 11 - piston dust boot; 12 - gasket; 13 - brake shoe; 14 - brake shoe retainer

Place the car on a lift or horizontal surface

Loosen the wheel mounting nuts

Lift the car using a lift or jack and remove the wheel from the side being checked

A - front brake mechanism; B - rear brake mechanism

We check the thickness of the brake pads through a special inspection hole.

The standard value of the thickness of the linings of the front brake mechanisms is 11.0 mm, the maximum permissible is 2.0 mm

The standard value of the thickness of the linings of the rear brake mechanisms is 10.0 mm, the maximum permissible is 2.0 mm

Removing the brake pads of the front wheels

Repair of the front brake mechanism of the car

Unscrew the guide bolt (B) and lift the brake caliper (A)

Check the hoses and the boot of the finger for damage and wear

Repair of the front brake mechanism of the Kia Magentis

Remove the pad gaskets (A), pad retainer (B) and pads (C)

Installing the front pads

Repair of the front brake mechanism of the car

We install the pad retainers (A) on the caliper

Repair of the front brake mechanism of the car

We check for foreign material on the pad gaskets (A) and the back of the pads (B)

Correctly install the brake pads (B) and pad linings (A) on the retainer

Install the brake pad with the wear indicator inside

If you reuse the pads, you need to install them in their original position to prevent loss of braking efficiency

Repair of the front brake mechanism of the car

Press on the piston (A) using the 09581-11000 device so that the caliper is above pads

Make sure the piston boot is in the correct position to prevent damage when rotating the caliper

Repair of the front brake mechanism of the car

Move the caliper down, trying not to damage the boot of the finger (A), then screw in the guide bolt (B) and tighten to the required torque

If the caliper was removed, then connect the brake hose to the caliper

Add brake fluid to the expansion tank of the master cylinder

Bleed the brake system, article - Bleeding the hydraulic sys brake systems

After replacing the brake pads with new ones, the brake pedal travel may increase. Therefore, it is necessary to press the brake pedal several times to restore the travel distance

After installing and connecting the hoses, check the brake system for brake fluid leaks

Checking the brake disc

Clean the brake disc from foreign objects

Using a micrometer, measure the thickness of the brake disc at least in eight points.

Repair of the front brake mechanism of the car

The standard thickness of the brake disc is 26.0 mm. Maximum permissible thickness is 24.4 mm

The disc thickness should not exceed 0.005 mm in circumference and 0.01 mm in radius

If the disc wear exceeds the established limits, the brake disc must be replaced on both sides

Checking the runout of the brake disc

Set the dial indicator so that its needle is 5 mm from the edge of the brake disc

Turn the disc by hand to measure the runout.

Repair of the front brake mechanism of the car

The maximum permissible runout value of the brake disc is 0.04 mm or less

If the runout of the brake disc exceeds the permissible value, the disc must be replaced

If the runout value does not exceed the permissible runout, but still occurs, then the disc must be removed and replaced, and then the measurements must be repeated

If the runout of the disc does not disappear after replacement, the disc must be replaced with a new one

Repair of the front brake mechanism of the car

If you need to remove the disc from the hub, you must use the M8 (A) screw