Remove the fuel tank for flushing and replacement, the fuel tank cannot be repaired

We prepare the car and install it on a lift or an inspection ditch

To remove fuel residues after disconnecting the connecting hose of the filling pipe from the tank pipe, remove the valve (to be described below) and pump out the remaining fuel through the opened hole in the tank

We reduce the pressure in the power system, as described in previous articles

Disconnect the negative cable from the battery

Raise the rear seat cushion and remove the fuel pump module access cover

How to remove and install the Mazda 6 fuel tank

Disconnect the tip of the pressure fuel line from the fuel module fitting

How to remove and install the Mazda 6 fuel tank

Disconnect the wiring harness from the fuel pump module connector

How to remove and install the Mazda 6 fuel tank

Disconnect the fuel return line connector from the fuel module

How to remove and install the Mazda 6 fuel tank

Remove the block of the main mufflers

How to remove and install the Mazda 6 fuel tank

Loosen the clamp of the fuel tank ventilation hose with pliers, move the clamp along the hose

How to remove and install the Mazda 6 fuel tank

Disconnect the hose from the fuel tank pipe

How to remove and install the Mazda 6 fuel tank

Loosen the clamp fastening the connecting hose of the filler pipe to the fuel tank nozzle

How to remove and install the Mazda 6 fuel tank

Disconnect the hose from the nozzle, while removing the clamp from the hose so as not to lose it

How to remove and install the Mazda 6 fuel tank

Pry off with a screwdriver and remove the valve from the fuel tank filler pipe

How to remove and install the Mazda 6 fuel tank

Check the operation of the valve, replace the faulty one

How to remove and install the Mazda 6 fuel tank

We unscrew the plastic nut securing the protective shield to the fuel tank clamp

How to remove and install the Mazda 6 fuel tank

We unscrew the two bolts securing the shield to the bottom of the body

We install a reliable support under the tank

How to remove and install the fuel tank of a Mazda 6

We unscrew the bolts of the fuel tank clamps on the left and right sides

How to remove and install the Mazda 6 fuel tank

Remove the clamps from the fuel tank

How to remove and install the Mazda 6 fuel tank

The arrows in the photo show the bolts of the fuel tank clamps

How to remove and install the Mazda 6 fuel tank

Carefully remove the fuel tank, removing it from under the right protective shield

Install the fuel tank in reverse order

After connecting the pipelines and the fuel pump wiring harness, fill the tank with gasoline

We start the engine and check the tightness of the pipeline connections

Removing the fuel filler pipe

To remove the fuel tank filler pipe:

Remove the left rear wheel and place the car on a secure footing

Remove the left rear wheel liner

How to remove and install the Mazda 6 fuel tank

Loosen the clamp of the fuel tank ventilation hose with pliers and slide the clamp along the hose

How to remove and install the Mazda 6 fuel tank

Disconnect the hose from the fuel tank pipe

How to remove and install the Mazda 6 fuel tank

Loosen the clamp fastening the connecting hose of the filler pipe to the fuel tank nozzle

How to remove and install the Mazda 6 fuel tank

Disconnect the hose from the nozzle, while removing the clamp from the hose so as not to lose it

How to remove and install the Mazda 6 fuel tank

How to remove and install the Mazda 6 fuel tank

We unscrew the lower and upper bolts securing the fuel tank filler pipe to the body

How to remove and install the Mazda 6 fuel tank

Pry off with your hand and remove the fuel tank filler seal, then remove the filler and ventilation pipe

How to remove and install the Mazda 6 fuel tank

Install parts in reverse order