The heating (air conditioning) and ventilation system is a single complex that provides the most comfortable conditions in the car interior, regardless of weather conditions and driving conditions

The system includes a heater (increases the air temperature in all operating modes of the system), an air conditioner (reduces the temperature and humidity of the air, is set depending on the vehicle configuration), an air blower, air ducts with a filter (provide air exchange in the cabin, purify the air from dust ) and a control unit (controls all elements of the system to obtain the specified comfort parameters).

The car is equipped with a liquid-type interior heater.

The heater radiator is connected to the engine cooling system by two hoses running in the engine compartment.

Hyundai Solaris car heating and air conditioning design

The radiator is placed in a plastic casing of the climate unit, installed under the central part of the instrument panel.

The main components of the heater:

Hyundai Solaris car heating and air conditioning design

- radiator 6 of the heater, designed to heat the air entering the cabin with the heat of the engine-cooling liquid;

Hyundai Solaris car heating and air conditioning design

- blower 11.

Scheme of air flow in the air conditioning system: 1 - wind window blowing nozzles, 2 - air flow distribution damper to the wind window glass blowing nozzles and instrument panel, 3 - instrument panel nozzles, 4 - air ducts for heating the driver's and front passenger's footwells, 5 - damper for the distribution of flows in the driver's and front passenger's footwells, 6 - heater radiator, 7 - cabin air filter, 8 - damper for the air recirculation system, 9 - air intake duct, 10 - air intake in the passenger compartment, 11 - air blower impeller, 12 - blower motor, 13 - air conditioner evaporator, 14 - condensate drain hole, 15 - temperature controller damper, 16 - heating and air conditioning unit housing

Blower motor 12 with permanent magnet excitation provides a controlled supply of outside air to the heater and air conditioning dampers

In order to obtain different values of the speed of the air blower, a block of additional resistors is installed in the power supply circuit of the electric motor;

- damper 15 for the temperature regulator of the air coming from the heater to the passenger compartment.

The amount of air passing through the heater radiator and outside air passing bypassing the heater radiator depends on changing its position;

- dampers 2 for distributing air from the heater through air ducts to the passenger compartment or for blowing the windshield.

Construction of the air conditioning system

Hyundai Solaris vehicles are equipped with a compressor-type air conditioning system.

The units of the heater and the evaporator of the air conditioner are arranged in one block.

The controls for the air conditioning system are located in a block shared with the controls for the heater.

Principal diagram of the movement of the refrigerant in the air conditioning system: 1 - combined pressure sensor; 2 - section of the high pressure pipeline; 3 - receiver-drier; 4 - service valve of the high pressure line; 5 - condenser (air conditioner radiator); 6 - electric fan of the radiator of the engine cooling system; 7 - air conditioner compressor; 8 - section of the low pressure pipeline; 9 - service valve of the low pressure line; 10 - heater blower; 11 - evaporator; 12 - thermostatic valve

A schematic diagram of the movement of the refrigerant in the air conditioning system is shown in the figure.

Air conditioning compressor: 1 - pressure plate; 2 - drive pulley; 3 - front cover of the case; 4 - block of the electrical connector of the electromagnet coil; 5 - flange for fastening the low pressure pipeline; 6 - valve block cover; 7 - flange for fastening the high pressure pipeline; 8 - fastening eye; 9 - housing of the pump part; 10 - plug of the filling hole; 11 - pressure plate damper

The compressor is mounted on the engine block and is driven by a ribbed belt.

The compressor circulates the refrigerant in the system.

The compressor shaft is installed in the aluminum front housing cover on bearings and sealed on the side of the drive pulley with an oil seal.

The design of the heating and air conditioning of the Hyundai Solaris car

Compressor drive pulley 2 is mounted on a double-row ball bearing and constantly rotates when the engine is running.

When the air conditioner is turned on, torque is transmitted from the pulley to the compressor rotor through a friction clutch with an electromagnetic drive.

If the system is in good order, when the air conditioner is turned on, a click is heard - this is the clutch pressure disk 1, under the action of an electromagnet, engages with the drive pulley 2, and the compressor rotor starts to rotate.

But during the operation of the air conditioner, the following compressor malfunctions may occur.

If, when the air conditioner is off, the clutch makes extraneous sounds during rotation, heats up or smells of burning, then its bearing has probably begun to collapse

In this case, the bearing must be replaced. In some advanced cases, it may be necessary to replace the compressor clutch assembly or its constituent parts.

If you don't hear a click after turning on the air conditioner, then the following problems may occur:

  • – a refrigerant leak has occurred and the control system is blocking the compressor from turning on;
  • – the pressure sensor in the system has failed;
  • - malfunctions in the electrical circuits of the control system;
  • - the coil winding of the clutch electromagnet burned out;
  • - the engine control unit for some reason (high engine coolant temperature, high engine speed) has blocked the compressor from turning on.

If the clutch rotates easily and freely, but when the air conditioner is turned on, extraneous noises are clearly audible or the engine even stalls, then the compressor is most likely stuck.

The internal pumping part of the compressor cannot be repaired. In this case, the compressor will have to be replaced.

And the last, most unpleasant option.

A click is heard, the clutch easily rotates the compressor shaft, and the air in the cabin is not cooled.

In this case, the compressor runs idle, pumping nothing.

Only an experienced specialist with special monitoring and diagnostic equipment can determine this malfunction.

The cause of the malfunction can be most accurately determined after a complete diagnosis at a specialized service center for the repair of automotive air conditioners.

A condenser (air conditioner radiator) of a multi-flow type is located in front of the radiator of the engine cooling system.

Condenser: 1 - pipeline mounting flanges; 2, 4 - condenser tanks, 3 - honeycombs, 5 - receiver-drier

It is attached with four brackets to the radiator frame.

The condenser cells are made of flat thin-walled aluminum tubes with internal longitudinal baffles for rigidity and external fins to improve heat transfer.

Aluminum tanks, with flanges for connecting pipelines and a receiver.

The tanks are divided into sections along the height, therefore, passing through the condenser, the refrigerant flow changes direction several times

In the condenser, the vapors of the refrigerant compressed by the compressor condense and the heat released during this is removed into the surrounding air.

When the air conditioner is turned on, the engine control unit turns on the power circuit of the electric fan of the engine cooling radiator, which stimproves heat transfer in the condenser and reduces pressure in the air conditioning system.

Hyundai Solaris car heating and air conditioning design

At least once a year, preferably before the start of summer operation, wash the fin "A" of the condenser honeycombs from adhering dirt, dust and anti-icing reagents "B".

This will improve heat transfer, reduce pressure in the system and increase the service life of the system elements.

Do not use high-pressure water jets to clean the condenser.

This can cause damage to the "B" thin-walled fins

Even with regular washing, the need to replace the condenser occurs much more often than we would like.

The fact is that he is the first to take on the flow of anti-icing reagents, dirt and pebbles from the road

And the walls of the tubes are thin.

In most cases, the condenser is damaged by corrosion in the third or fourth year of operation.

If the tightness of the condenser is broken as a result of corrosion, then it is more expensive to repair it

Even if the argon welder succeeds in patching the hole, a leak may soon appear elsewhere.

By the way, the pressure in the system on hot days can reach up to 25–28 bar.

In addition, the complex structure of the condenser tube should be taken into account: along it is divided into channels by partitions, so it is likely that after welding, some of the channels will be blocked.

Accordingly, the dissipated power will drop and the operation of the air conditioner will deteriorate, especially in traffic jams and in hot weather.

After each experiment with condenser patching, you will need to pay for removal-installation, welding of the condenser and charging the system with refrigerant.

So it's better to install a new condenser right away.

The evaporator is located in the block of the heating (air conditioning) and air ventilation system in the cabin.

Hyundai Solaris car heating and air conditioning design

The evaporator is made of aluminum tubes with external fins to improve heat transfer

Passing through the evaporator tubes, the boiling refrigerant actively absorbs heat from the air blowing over the outer finned surface of the tubes.

The air is cooled and the air blower is supplied to the passenger compartment.

When the air passing through the evaporator cools, the water vapor contained in it condenses.

Hyundai Solaris car heating and air conditioning design

The condensate drains through the drain pipe located on the lower part of the right side of the body panel under the bottom of the car

If the ambient humidity is high, a puddle of water may form under the car, which is an indirect sign of the health of the air conditioning system.

During the operation of the car, particles of road dust and dirt settle on the outer surface of the evaporator that is wet from condensate.

Hyundai Solaris car heating and air conditioning design

This layer becomes an excellent environment for life and rapid reproduction of putrefactive bacteria and fungal cultures

Over time, an unpleasant smell appears in the car.

It is especially felt when the air conditioner is turned off and in humid weather

In order to minimize the risk of this problem, when buying a new car, it is necessary to carry out preventive treatment of the evaporator with special chemicals, regularly replace the cabin filter and clean the drain tube.

If, despite the measures taken, the smell still appears, contact a specialized car air conditioning repair service to disinfect or flush the evaporator.

In case of very strong contamination, the evaporator will have to be replaced.

On the side surface of the evaporator there is a flange for mounting a thermostatic valve.

Thermostatic valve block type is located in the evaporator body.

Hyundai Solaris car heating and air conditioning design

The valve is attached to the pipelines and the evaporator using flange connections.

After passing through the throttling hole in the valve body, the liquid refrigerant abruptly reduces its pressure and begins to boil

A control element is installed in the valve body, which changes the flow area of the throttling hole depending on the pressure and temperature of the refrigerant.

The control element is set at the factory and cannot be adjusted during operation.

The receiver-drier is installed on the condenser on the left side and forms a non-separable unit with it.

Hyundai Solaris car heating and air conditioning design

Inside the housing there is a filter element (cartridge) filled with desiccant (silica gel) granules

The liquefied refrigerant passing through the receiver is cleaned of possible impurities, dirt and moisture.

In the lower part of the housing there is a hole for replacing the filter element.

In case of repair or replacement of elements of the air conditioning system, if it was in an open state (any components were removed, pipelines were destroyed, etc.), the cartridge of the receiver-drier must be replaced.

Otherwise, after filling the system, the refrigerant will not dry out and acids may form inside the system, which will destroy the parts of the air conditioner from the inside.

Pipes connect all elements of the air conditioning system into a single sealed circuit.

Hyundai Solaris car heating and air conditioning design

Pipelines and their fastening flanges are made of aluminum alloys.

The design of the heating and air conditioning of the Hyundai Solaris car

Protect metal sections of pipelines from dents and kinks.

Any narrowing of the flow section of the pipeline leads to a decrease in system performance.

In order to connect the mutually moving elements of the system, pipelines in some sections are equipped with flexible inserts made of synthetic materials.

Flexible hose construction: 1 - outer protective sheath, 2 - fabric power cord, 3 - plastic sealing layer, 4 - inner oil-resistant layer

O-rings made of neoprene are installed at the junctions of the individual elements of the system.

During the repair of the system, when disconnecting sections of pipelines, sealing rings must be replaced.

Threaded connections of pipelines tighten to the recommended torque.

Too tight or too tight will cause sealing surfaces to warp and refrigerant to leak.

Service valves for connecting diagnostic and filling equipment are located on pipelines.

Hyundai Solaris car heating and air conditioning design

This is how the service valves of the low "A" and high "B" pressure lines are located on the pipelines

The valves are closed with threaded caps to protect them from dirt.

The caps are marked with the letters "H" and "L" of the high and low pressure lines, respectively.

Hyundai Solaris car heating and air conditioning design

The valves are equipped with spools, similar in design to wheel spools, but different in size.

Hyundai Solaris car heating and air conditioning design

A special key is used to turn the spools in and out.

Hyundai Solaris car heating and air conditioning design

It is forbidden to check the presence of refrigerant in the system by pressing the spools of the service valves, since after such a check the valve spool may not close completely and the refrigerant will leak from the system!

The pressure sensor is installed in the engine compartment on the right side on the section of the pipeline of the high pressure line

According to the signals of the sensor, the electronic engine control unit turns off the air conditioning compressor in case of depressurization of the system or an emergency increase in pressure in it in order to protect the compressor from overloads.

Hyundai Solaris car heating and air conditioning design

The control unit for the heating, air conditioning and ventilation system is installed in the instrument panel.

The sun sensor is located in the instrument panel under the windshield.

Hyundai Solaris car heating and air conditioning design

To increase the efficiency of the climate control system and more comfortable distribution of air flows, a solar light sensor is installed on the instrument panel near the windshield glass

Depending on the degree of heating of the cabin by the sun's rays, according to the signals of the sensor, air flows are directed to the area of the face or legs of the driver and front passenger.


The system is charged with HFC-134a (R-134a) refrigerant. The total filling volume is (450±25) g.

Special oil FD 46XG (PAG) has been added to the refrigerant to lubricate the compressor.

It is strictly forbidden to use other types of refrigerants and oils in the system.

During the operation of a car air conditioner, situations periodically arise when maintenance of the air conditioning system or its repair is required

For this, modern diagnostic and repair equipment is used.

The most common situation is the depressurization of the system and the release of refrigerant from it.

Highly sensitive halogen leak detectors with audible indication are used to detect leaks.

Hyundai Solaris car heating and air conditioning design

In some difficult cases, the method of the so-called ultraviolet diagnostics of the tightness of the air conditioning system is used.

Hyundai Solaris car heating and air conditioning structure

The method consists in introducing a special dye into the system in microdoses.

In places of micro-leaks, the dye, together with the refrigerant, gradually comes to the outer surface of the system elements.

Hyundai Solaris car heating and air conditioning design

During the inspection of the system, the dye under the influence of ultraviolet rays of a special lamp begins to glow (fluoresce) and the refrigerant leaks become visible.

Hyundai Solaris car heating and air conditioning design

It should be noted that the dye does not have any negative effect on the system.

It can sit in the refrigerant and circulate through the system for as long as you want, and serve its purpose only when a leak occurs.

Hyundai Solaris car heating and air conditioning design

After repairing the air conditioner, it is necessary to evacuate and charge the system with the appropriate refrigerant (R-134a).

Hyundai Solaris car heating and air conditioning design

The amount of air conditioner filling for each car model is individual.

To carry out high-quality refueling of a car air conditioner, you need:

- precision manometric blocks with special connecting tips;

Design of heating and air conditioning of the Hyundai Solaris car

– a two-stage vacuum pump for the complete removal of air and water vapor from the system;

Hyundai Solaris car heating and air conditioning design

– high-precision (division not more than 5 g) scales for dosing the refrigerant charged.

Due to the specifics of the repair of the air conditioning system, this section describes only the removal and installation of individual elements and the system control unit

Work related to charging the system with refrigerant should be carried out at specialized service centers.

The air conditioning system is charged with high pressure refrigerant

The ingress of liquid refrigerant on human skin causes severe frostbite, so all work related to maintenance, repair or dismantling of air conditioning system elements should be carried out, if possible, in specialized service centers equipped with professional technological equipment.

Take precautions when working on your own.

Ventilation system device

The vehicle has a supply and exhaust type ventilation system.

Outside air can enter the passenger compartment through the door windows when the windows are down and through the air blower grill located in front of the windshield.

Hyundai Solaris car heating and air conditioning design

The air from the air blower is supplied through the air ducts to the vehicle interior through the windshield blowing nozzles, side and central nozzles, as well as through the lower nozzles of the heater housing.

Heating and air conditioning design positioning of the car Hyundai Solaris

The air entering the car from the street is cleaned of dirt and pollen particles in the cabin air filter, located behind the glove box.

The air filter element must be replaced in accordance with the maintenance intervals.

Exhaust ventilation is carried out through the grill, which is installed in the trunk of the car

When placing cargo in the trunk, if possible, try not to block the ventilation grille. Leave a small gap between luggage and trim panels

Efficient exhaust ventilation improves the temperature in the cabin and reduces the formation of condensation on the windows.

Hyundai Solaris car heating and air conditioning design

From the outside, the exhaust ventilation openings are closed by deflectors with petal flaps, which are installed in the rear part of the body, in the cavity of the rear bumper.

Safety when servicing the air conditioning system

Refrigerant is a chemical compound that must be handled with care to avoid harm to health.

Work in a well-ventilated area and avoid breathing refrigerant vapors.

When performing work related to the depressurization of the air conditioning system, always wear safety goggles and wrap fittings, valves and connections with a clean cloth.

It is forbidden to carry out welding work on the car near the components and pipelines of the air conditioning system.

It is forbidden to bend flexible pipe fittings (hoses) with a radius less than four flexible connector diameters.

Regularly inspect the hoses for cracks and abrasions.

All refrigerant must be removed from the air conditioning system before disconnecting the pipes.

Unscrew the threaded connections of the system elements slowly.

Keep your face and hands away from the disconnect to avoid injury if there is liquid refrigerant in the system.

If pressure is detected in the system when the pipes are disconnected, remove the refrigerant from the system.

Immediately after disconnecting any part of the system, close the holes with caps or tape.

This will prevent moisture and dirt from entering the system, which can cause compressor pump failure.