We disassemble the gear selection mechanism when the mechanism parts wear out

Gear selection mechanism: 1 - guide plate washer, 2 - guide plate, 3 - gear selection lever housing, 4 - ball joint, 5 - front hinge housing boot, 6 - rod hinge axis, 7 - rod eye bushing, 8 - control drive rod gearbox, 9 - control rod boot, 10 - control rod hinge housing, 11 - retaining ring, 12 - sealing ring, 13 - gear selector lever spring, 14 - spherical washer of the ball joint, 15 - flange, 16 - gear selector lever, 17 - guide bar spring, 18 - guide bar, 19 - sealing ring, A - risk

Gear selector mechanism parts

To remove the mechanism, set the gear selector lever to the neutral position.

Removing and disassembling the gear selection mechanism

Using a 10 mm wrench, unscrew the three nuts securing the mechanism housing

Removing and disassembling the gear selection mechanism

Removing the mechanism from the gearbox

Removing and disassembling the gear selection mechanism

The connection of the mechanism with the gearbox is sealed with a gasket

Removing and disassembling the gear selection mechanism

We mark the relative positions of the guide plate, washers and the mechanism housing with a felt-tip pen

Removing and disassembling the gear selection mechanism

Using a 10 key, unscrew the nut of the bolt securing the guide plate and washers to the housing, holding it with another key from turning

Removing and disassembling gear selection mechanism

Remove the lower washer of the guide plate

Removing and disassembling the gear selection mechanism

Remove one guide bar with two springs and remove the guide plate from the lower end of the lever.

Removing and disassembling the gear selection mechanism

Removing the upper washer of the guide plate

Removing and disassembling the gear selection mechanism

Using a thin screwdriver, remove the rubber rings and sealing bolts from the grooves in the housing

Removing and disassembling the gear selection mechanism

Removing the gear selection lever housing

Removing and disassembling the gear selection mechanism

Removing the lower gasket of the ball joint housing

Removal and disassembling the gear selection mechanism

Move the cover off the gearbox control rod fork

Removing and disassembling the gear selection mechanism

Lean the ball joint flange against the jaws of a vice.

With a sharp downward movement, pull the drive rod and the rod joint housing off the tailpiece of the gear selection lever, overcoming the resistance of the retaining ring.

Removing and disassembling the gear selection mechanism

Removing the pressure plate

Removing and disassembling the gear selection mechanism

Removing the flange

Removing and disassembling the gear selection mechanism

Removing the upper housing gasket

Removing and disassembling the gear selection mechanism

Pry it off with a screwdriver and remove the retaining ring

Removing and disassembling the gear selection mechanism

Remove the sealing ring

Removing and disassembling the gear selection mechanism

Removing the spherical support washer

Removing and disassembling the gear selection mechanism

Disconnecting the lever and the ball joint housing

Removing and disassembling the gear selection mechanism

Removing the spring from the drive rod hinge housing

Removing and disassembling the gear selection mechanism

Removing the rubber cover of the housing

Removing and disassembling the gear selection mechanism

We take out the hinge axis from the holes in the fork of the drive rod

For disassembling the gearbox, see the article - "Gearbox repair"

Removing and disassembling the gear selection mechanism

Removing the housing

Removing and disassembling the gear selection mechanism

Plastic bushings are installed in the holes of the tie rod fork.

Removing and disassembling the gear selection mechanism

To replace the drive rod clamp, unscrew the tie bolt and move the clamp

Removing and disassembling the gear selection mechanism

If we install a clamp, it must be oriented on the rod so that the clamp pin fits into the rod slot

Removing and disassembling the gear selection mechanism

Remove the cover from the rod.

Assemble the gear shift mechanism in the reverse order