We remove the radiator for replacement or for access to other units

The following tools will be required: 7 mm spanners; Torx T30; 10 mm socket; pliers; flat-bladed screwdriver; container for the drained liquid.

We place the vehicle on an inspection pit or a lift.

We remove the front bumper (article – Removal and installation of the bumpers)

We remove the radiator fan (article – Removal of the engine cooling radiator fan)

To gain access to the radiator mountings, the plastic deflector of the radiator and of the air conditioning condenser must be removed.

On each side of the vehicle the deflector is secured by means of three rivets.

Removal and installation of the cooling system radiator
With a Torx T30 key we unscrew the retainer of the rivet of the right deflector mounting to the upper crossmember of the radiator frame.
Removal and installation of the cooling system radiator
With a Torx T30 key we unscrew the retainers of two rivets of the right mounting to the front bumper crossmember.

We also unscrew the retainers of three rivets of the left deflector mounting.

Removal and installation of the cooling system radiator
We withdraw the rivets with the retainers
Removal and installation of the cooling system radiator
And we remove the radiator and condenser deflector.

We place a container for draining the coolant under the lower radiator pipe

Removal and installation of the cooling system radiator
With adjustable pliers we squeeze the ends of the clip securing the radiator outlet hose and shift the clip along the hose.
Removal and installation of the cooling system radiator
At the factory the hoses are installed on the radiator pipes with the use of sealant.

Therefore, if difficulty is encountered in removing the hose from the radiator pipe, we insert a flat screwdriver into the gap between the pipe and the hose.

Removal and installation of the cooling system radiator
Moving the screwdriver around the circumference of the pipe, we prise the hose and remove it from the lower radiator pipe, draining the coolant into the container placed below.
Removal and installation of the cooling system radiator
With adjustable pliers we squeeze the ends of the clip securing the radiator inlet hose and shift the clip along the hose.

We remove the radiator inlet hose from the upper radiator pipe.

If the hose could not be disconnected from the pipe (as the pipe is in a difficult-to-reach place), the upper end of the hose can be disconnected from the thermostat cover pipe.

Removal and installation of the cooling system radiator
With an 8 mm socket we unscrew four screws securing the air conditioning condenser to the radiator.
Removal and installation of the cooling system radiator
Without disconnecting the refrigerant supply and return pipes from the condenser, we lift it, bringing its bracket out of the holder on the radiator (arrow in the figure).
Removal and installation of the cooling system radiator
We also bring the bracket of the left upper condenser mounting out of the holder on the radiator.
Removal and installation of the cooling system radiator
We tie the condenser to the upper crossmember of the radiator frame
Removal and installation of the cooling system radiator
We withdraw the radiator from the engine compartment

We check the tightness of the radiator in a bath of water.

Having plugged the radiator pipes with plugs, we supply compressed air to it through one of the plugs at a pressure of about 1 bar (1 kgf/cm2) and lower the radiator into a bath of water.

No appearance of air bubbles should be observed.

We install the radiator in the reverse order.

We fill the coolant (article – Checking and replacement of the engine coolant).