We remove the elements of the brake mechanisms for replacement or for repair

We have examined the replacement of the brake shoes of the front brake mechanisms in the article – Replacement of the brake shoes of the front wheels Renault Duster.

Replacement of the hose of the brake mechanism of the front wheel

We replace the brake hose in the presence of mechanical defects on it - scuffs, cracks or ruptures, as well as in the event of detection of a leak of brake fluid through the hose.

After a mileage of over 120 thousand km or 5 years of operation of the vehicle (depending on which occurs first), it is desirable to carry out a forced replacement of the hoses of both brake mechanisms of the front wheels.

We carry out the work on a level surface.

We remove the front wheel and securely fix the vehicle on a support.

Before unscrewing the union of the brake pipe from the upper end piece of the hose, we clean their joint with a metal brush from dirt and corrosion and apply to it a penetrating liquid of the WD-40 type.

Replacement of the elements of the front brakes Renault Duster
With a special 11 mm spanner for unions of brake pipes we unscrew the union of the brake pipe from the upper end piece of the hose.
Replacement of the elements of the front brakes Renault Duster
We bring the end piece of the hose out of the opening of the holder of the body.

In order to avoid leaks of brake fluid, we fit onto the pipe the rubber cap of the bleed union of the brake mechanism.

Replacement of the elements of the front brakes Renault Duster
We bring the rubber sleeve of the hose out of the eye of the shock absorber strut
Replacement of the elements of the front brakes Renault Duster
With a 14 mm spanner we unscrew the lower end piece of the hose from the opening of the housing of the brake mechanism of the front wheel
Replacement of the elements of the front brakes Renault Duster
We remove the hose
Replacement of the elements of the front brakes Renault Duster
We install the hose in the reverse order.

We bleed the hydraulic brake drive, as described in the article – Replacement and bleeding of the hydraulic drive of the brakes and clutch Renault Duster.

Replacement of the disc of the brake mechanism of the front wheel

The thickness of the brake disc must be at least 21.8 mm.

If on the disc of the brake mechanism there are cracks, deep scores, waviness, or other damage, it must be replaced.

The discs of the brake mechanisms of the front wheels must be replaced in pairs, and the brake shoes must also be replaced.

We place the vehicle on a level surface or on a lift.

We remove the front wheel and fix the vehicle on a support.

We turn the steering wheel to the stop towards the side on which we dismantle the disc.

We remove the caliper from the brake disc and tie it with wire or cord to the spring of the front suspension.

We remove the brake shoes.

Replacement of the elements of the front brakes Renault Duster
With an 18 mm ring spanner we unscrew two bolts securing the shoe guide to the steering knuckle.
Replacement of the elements of the front brakes Renault Duster
We remove the shoe guide.

With a metal brush we clean the heads of the screws securing the disc of the brake mechanism to the hub of the front wheel from dirt and corrosion.

Replacement of the elements of the front brakes Renault Duster
With a Torx T-40 key we unscrew two screws securing the disc of the brake mechanism to the hub of the front wheel.

To hold the disc from turning, one can screw into the threaded opening of the hub a bolt securing the wheel and insert a mounting lever between the bolt and the collar of the hub.

Replacement of the elements of the front brakes Renault Duster
We remove the disc from the hub.

Before installing a new brake disc, we clean the mating surface of the hub from rust and dirt.

We install the disc in the reverse order.

We tighten the screws securing the disc and the bolts securing the shoe guide to the torques:

  • - screw securing the brake disc to the hub – 14 Nm;
  • - bolt securing the shoe guide to the steering knuckle – 80 Nm.

Replacement of the caliper of the brake mechanism of the front wheel

To perform the task the following tools will be required: 14 mm spanner, 18 mm socket, large screwdriver

We remove the caliper of the brake mechanism for replacement or repair, as well as to gain access to other units.

We loosen the tightening of the bolts of the front wheel on the side of the caliper being replaced.

We place chocks under the rear wheels.

We raise the front part of the vehicle and place it on supports.

Replacement of the elements of the front brakes Renault Duster
Having inserted a large screwdriver between the inner brake shoe and the piston of the working cylinder, we sink the piston of the working cylinder into the cylinder
Replacement of the elements of the front brakes Renault Duster
We loosen the tightening of the lower end piece of the brake hose
Replacement of the elements of the front brakes Renault Duster
We loosen the tightening of two bolts of the lower and upper mountings of the caliper as an assembly with the shoe guide to the steering knuckle
Replacement of the elements of the front brakes Renault Duster
We unscrew the bolts
Replacement of the elements of the front brakes Renault Duster
We disconnect the caliper from the steering knuckle and remove it, unscrewing it from the end piece of the brake hose.

Immediately we plug the opening of the end piece by any available means to prevent the outflow of brake fluid.

We install the caliper in the reverse order.

After installation we restore the level of brake fluid in the reservoir and bleed the system of the hydraulic brake drive.