GAZelle Next heating system: design, auxiliary heater, cabin filter replacement

The vehicle is fitted with a liquid-type heater. Heating is provided by air warmed in the heater radiator.

Outside air passes into the heater through a grille located between the windscreen and the bonnet, changes direction and is separated from rainwater. The air then flows from the air-intake box through the cabin air filter into the heater casing and, depending on the position of the mixing flaps, is directed either through the heater radiator or through the air distributors into the ducts to the nozzles on the instrument panel, the windscreen demisting and the air supply to the lower part of the cabin.

The heater only begins to work effectively once the engine coolant temperature reaches 80 °C.

Air circulation diagram in the GAZelle Next heater
General diagram of the GAZelle Next liquid heater

The heater radiator is connected to the engine cooling system by four hoses running in the engine compartment. The radiator is of brazed aluminium; depending on the version, EPDM or reinforced silicone hoses are used .

Heater radiator hose connection
Connecting the heater radiator to the cooling system
  • hose connected to the heater valve;
  • hose for draining fluid from the heater.

The radiator is housed in a plastic casing of the heater module mounted on the front bulkhead under the central part of the instrument panel.

Heater module under the instrument panel
Heater module under the central part of the instrument panel

Owing to the design features of the diesel engine, during prolonged idling (especially in cold weather) the coolant temperature gradually drops below normal, which among other things reduces heater efficiency.

To eliminate this drawback, an autonomous auxiliary heater is installed in the front bumper cavity on the right-hand side; it also acts as a pre-heater. It runs on diesel fuel supplied from the fuel tank by a special metering pump.

Autonomous auxiliary heater in the front bumper
Autonomous auxiliary heater in the front bumper cavity

The metering pump is mounted on the inner side of the vehicle frame and connected to the fuel tank and the heater combustion chamber by special plastic fuel lines.

Auxiliary heater metering pump and fuel lines
Metering pump and plastic fuel lines

The auxiliary heater is switched on with the engine running and the heater on, using a switch on the instrument panel. It then operates automatically and raises the temperature of the fluid passing through the heater radiator to 80–85 °C .

Auxiliary heater switch on the instrument panel
Auxiliary heater switch on the instrument panel

It is recommended to switch the auxiliary heater on when the outside air temperature is below 5 °C.

In pre-heater mode, the start time and operating duration are set on the timer located on the instrument panel.

Pre-heater control timer
Pre-heater control timer

To switch on the pre-heater, press button 3. To switch on the autonomous heater in timer mode, press button 2. To select the heater operating mode, use mode-selection button 4 and buttons 1.

Replacing the cabin air filter

The cabin filter is replaced every 15,000 km. In dusty areas the filter should be replaced more often; the schedule also allows a check every 5,000 km and replacement every 8,000 km under severe conditions . Paper and activated-carbon filter elements are used; carbon filters additionally adsorb harmful gases .

Open the bonnet. Undo the four bolts securing the air-intake box.

Air-intake box bolted mounting
Undoing the air-intake box mounting bolts

Remove the box.

Air-intake box removed
Air-intake box after removal

Undo the four bolts securing the filter cover and remove the cover.

Filter cover with securing bolts
Filter cover and securing bolts

Remove the cassette with the filter element.

Cassette with filter element
Removing the cassette with the filter element

Remove the filter element from the cassette.

Used filter element
Removed filter element

Fit a new filter element. The pleats must be vertical; when fitting the filter body onto the rear air-intake box, apply sealant adhesive along the contour without gaps .

New filter element in the cassette
Fitting the new filter element

Remove dust from the air intake with a vacuum cleaner and a damp cloth, then refit all parts.