We replace the thermostat in the event of a disturbance of the engine's thermal regime, when the engine either overheats (the thermostat valve has jammed in the closed position) or does not warm up sufficiently (the thermostat valve has stuck in the open position).

When checking the thermostat on the vehicle, after starting a cold engine, the lower hose leading from the radiator must remain cold for some time, and then (after the coolant temperature reaches 89 °C) warm up quickly, which indicates the beginning of the circulation of the coolant through the large circuit.

To remove the thermostat, we drain the coolant (article – Checking and replacement of the engine coolant Renault Duster).

We demonstrate the removal of the thermostat on the F4R engine; on the K4M engine the thermostat is removed in a similar way.

Removal of the thermostat and the thermostat housing Renault Duster
Without disconnecting the hoses from the pipes of the thermostat cover, with a 10 mm socket we unscrew three bolts securing the thermostat cover (the supply hose has been removed for clarity)
Removal of the thermostat and the thermostat housing Renault Duster
We move the cover away from the thermostat housing
Removal of the thermostat and the thermostat housing Renault Duster
We withdraw the thermostat from its seat in the housing
Thermostat: 1 - sealing ring; 2 - thermostat

The joint between the thermostat and the housing and cover is sealed by a rubber gasket.

If the gasket is damaged or has lost its elasticity, it must be replaced with a new one.

To check the thermostat, we lower it into a vessel with water.

We heat the vessel, at the same time stirring the water and monitoring by thermometer the beginning of the opening of the thermostat valve.

Removal of the thermostat and the thermostat housing Renault Duster
The valve stem must begin to extend at a temperature of 89 °C, which is indicated by the figure 89 on the end of the thermostat bulb

At a temperature of 95±2 °C the valve must open fully — the travel of the stem must in this case be at least 8 mm.

We install the thermostat in the reverse order.

We fill the liquid into the cooling system and bring the liquid level in the expansion tank to normal.

Removal of the water distributor

We remove the water distributor to replace the sealing gasket in the joint between the cylinder head and the flange of the thermostat housing, as well as during repair of the cylinder head.

We drain the coolant from the cooling system

We withdraw the thermostat, as described above.

We remove the air intake and the resonator of the engine air tract.

Removal of the thermostat and the thermostat housing Renault Duster
We disconnect the wiring harness connector from the coolant temperature sensor
Removal of the thermostat and the thermostat housing Renault Duster
We prise with the blade of a flat screwdriver the rivet securing the plastic bracket of the wiring harness
Removal of the thermostat and the thermostat housing Renault Duster
We withdraw the rivet 2 from the opening 1 of the thermostat housing (shown with the gearbox removed)
Removal of the thermostat and the thermostat housing Renault Duster
With an 8 mm ring spanner we unscrew the bolt securing the heater hose and wiring harness bracket to the thermostat housing.
Removal of the thermostat and the thermostat housing Renault Duster
We squeeze with adjustable pliers the ends of the clip securing the liquid supply hose to the heater radiator, shift the clip along the hose and remove the hose from the pipe of the thermostat housing
Removal of the thermostat and the thermostat housing Renault Duster
With an 8 mm socket we unscrew nine bolts securing the thermostat housing to the cylinder head
Removal of the thermostat and the thermostat housing Renault Duster
We remove the water distributor
Removal of the thermostat and the thermostat housing Renault Duster
We remove the gasket
Water distributor with gasket: A - oil cavities; B - cavity for the coolant

In the housing and the gasket, channels for oil and coolant are provided.

Removal of the thermostat and the thermostat housing Renault Duster
We install a new gasket and screw in the nine bolts in the sequence shown in the figure.

Tightening torque – 10 Nm.